The cycloidal pinwheel reducer must be replaced with new oil after the first refueling and continuous operation for an hour. Before changing the oil, the internal residual oil must be flushed out to ensure the quality of the new oil. The second oil change can be done after half a year of use, provided that the reducer runs for 24 hours a day. If the working time exceeds 50 hours a day, or the environment in which the reducer operates is relatively poor, the oil change time must be flexibly determined. Three months Replace every five months. When the reducer is in use, lubricating oil must be replenished frequently to ensure continuous operation of the machine.
The concentricity of the cycloidal pinwheel reducer coupling must be regularly tested and inspected to ensure that it meets the standards and to avoid any damage to the reducer equipment due to non-torque forces.
Carry out regular inspections of fixing bolts, and tighten bolts that appear loose in time to prevent them from falling off during operation. If the reducer often has swing problems during operation, or the strength of the movement is unbalanced, check whether the anchor bolts are loose and take reinforcement measures in time.
It is also necessary to carefully check the oil level on time and change the oil in a timely manner. When changing the oil, keep the inside of the equipment clean and clean up the original oil stains. It is best to check whether there are any worn iron. The gearbox cleaning machine uses the original oil supply and discharge system of the gearbox and the filtered old oil to realize the functions of cleaning the gearbox, quickly filtering the waste oil, and adding new oil. The operation process does not change the hardware facilities, No cleaning agent is added, ensuring the safe operation of the gearbox and extending its service life. If it is not cleaned, it can easily affect the service life of the working surface and bearings. When injecting special grease, attention should be paid to ensuring sufficient injection volume and ensuring quality. Therefore, it is best to keep the working environment clean and tidy, and do not let dust enter the lubricating oil. Check whether the shaft diameter sealing ring of the reducer is aging or worn, and replace it with a new sealing ring in time to ensure the quality of the seal.
When the cycloidal pinwheel reducer is operating normally, if the temperature rises too fast, or even exceeds ℃, it is necessary to promptly check whether there are problems with the internal components of the reducer. If the temperature is normal but there is abnormal noise, open the reducer and carefully check whether the bearings, pins, pin sleeves and cycloid disks are obviously worn or damaged, and replace and repair them in time. When replacing the eccentric bearing of the cycloidal pinwheel reducer
, two crowbars are usually used to apply force. The crowbar is placed in the middle of the eccentric bearing, and a balanced force is used at the corresponding points on both sides. It can be easily taken out by using this method. Be sure to avoid using force on one side or knocking, as this may cause the shaft to be eccentric or the cycloidal disk to be damaged.
Use and maintenance of cycloidal reducer